Turbine Testing Systems

MAE supplies a broad range of turbine engine testing equipment to test various turbine engines

  • turbine testing
  • turbine engine testing
  • high speed water brake
  • turbine test stands
  • turbine test rigs
  • gas-turbine testing
  • gas-turbine engine testing
  • gas-turbine test stands
  • jet engine testing
  • jet engine test stands

Mustang is an expert in the supply of Turbine engine testing systems. We can support your testing needs by suppling components, engineering or a complete testing facility. These complete testing facilities can be portable containerized systems or constructed from traditional stick and bricks. Each different engine type will require different test stand supports, data acquisition, load measuring systems, facility support equipment to properly operate and measure the engines performance.

Couple to the engine will be a loading unit(s) that will require facility support equipment to properly operate and remove the loading power from the engine. The loading unit type and size will be dependent on the engines testing specifications. In some cases, several loading unit types may be used to meet the test engines testing specifications. Mustang has a full line of loading units, test article support equipment and facility support equipment to support your testing needs. We can also supply facility design and construction support at whatever level you may require. Mustang has a full line of testing equipment able assist you with testing your engines.

  • TurboShaft
  • TurboProp
  • TurboJet
  • TurboFan
  • APU

Mustang can also support, calibrate, refurbish and upgrade existing engine testing equipment and facility support equipment.

Typical Loading Unit Types:

  • AC-Loading Units
  • Eddy Current Loading Units
  • Water Brake Loading Units
  • Fan Loading Units
  • Hydraulic Loading Units
  • Oil Shear Loading Units
  • Sometimes these loading units may be combined with a gearbox depending on engine performance criteria and physical attachment capabilities.
  • Other type of loading units can be supplied as required by the application.

Please consult with Mustang’s Sales and Engineering team to discuss your testing needs.

Turbine APU Testing:

Reference the Engine Testing Section of this Military area for further information on larger Turbine Testing.  This section is for smaller turbine and APU testing.  We have loading units direct coupling up to 50,000rpm and gearbox system able to go to 100,000rpm and power up to 15Mega Watts. We can supply all components for your Turbine & APU testing requirements:

Fuel ControllerTurbine StarterLiquid Cooling SystemsThermo Climatic Chambers
Data Acquisition SystemsWireless / TelemetryAir Intake SystemsExhaust Air Systems
Stands, Fixtures and AdaptersLoading Units with torque and speed measurement  

AC Loading Units

AC-Nominal Speed Loading Unit

Power Speed Range Torque Torque Rotor
Model Base Spd Base Spd Base Top Base Spd Base Spd Top Spd Top Spd Inertia
Number (Hp) (kW) (rpm) (rpm) (Lb-ft) (N-m) (Lb-ft) (N-m) lb-ft2
MDEL-AC-50 50 37 4300 12000 61 83 22 30 0.8
MDEL-AC-130 130 97 1750 8000 390 529 85 116 4.9
MDEL-AC-210 210 157 1750 6800 630 854 162 220 11.1
MDEL-AC-325 325 242 1750 5800 975 1322 294 399 24
MDEL-AC-455 465 347 1750 5000 1396 1892 488 662 45
MDEL-AC-620 620 463 1750 4400 1861 2523 740 1003 85
MDEL-AC-875 875 653 1750 3800 2626 3560 1209 1640 207
MDEL-AC-1,000 1000 746 1750 3650 3001 4069 1439 1951 230
MDEL-AC-1,645* 1645 1227 2000 3200 4320 5857 2700 3660 610
MDEL-AC-2,140 2140 1596 2000 2700 5620 7619 4163 5644 794

* = Top Speed can achieve 3,600rpm with derating

AC-High Speed Loading Unit

Below is a sample of some of the high-speed motors Mustang has supplied as per specification.  We have motor systems capable of direct drive speeds past up to 50,000rpm and gear driven up to 100,000rpm

AC-High Speed Loading Unit

Stands, Fixtures and Adapters

Water Brake Loading Systems

Water Brakes – High  Torque, Lower Speed:

Water BrakePowerSpeedTorqueInertia
ModelMax Base SpdTop SpdHigh Spd (Opt)Max  
Number(Hp)(kW)(rpm)(rpm)(rpm)(lb.-ft)(N-m)Lb.-ft2Kg-m2
MDAZ2-WB-60060044815004000400021012848  
MDAZ3-WB-1000100074615004000400035014747  
MDAZ6-WB-18001800134315004000400063028545  
MDAZ8-WB-240024001790150040004000840311393  
MDAZ10-WB-3000300022381500400040001050414241  
MDHZ3-WB-100010007468002500250065658901  
MDHAZ4-WB-13501350100780025002500886312016  
MDHZ6-WB-200020001492800250025001313017802  
MDSH-WB-2200220016402200400060005252712117.30.73
MDSH-WB-44204420330017003500450013655185141094.600
MDSH-WB-898089806700128025003600368464995643418.300
 PowerSpeed RangeTorqueTorque
ModelBase SpdBase SpdBaseTopBase SpdBase SpdTop SpdTop Spd
Number(Hp)(kW)(rpm)(rpm)(Lb-ft)(N-m)(Lb-ft)(N-m)
MDEH-AC-20251920000500007934
MDEH-AC-4747359000300002737811
MDEH-AC-10010075100002000053712636
MDEH-AC-2002001497500150001401907095
MDEH-AC-233*23317410001200012241659102138
MDEH-AC-500500373500010000525712263356
MDEH-AC-800800597750010000560760420570
MDEH-AC-1,000100074630006000175123748751187
MDEH-AC-1,300**130045540007000170723149751322
MDEH-AC-1,47514751100600070001291175011071500
MDEH-AC-1,50015001119210060003751508613131780

NOTE:
* = This motor is available for duel motor back to back applications for loads up to 467Hp it does have tapering power from 8,000rpm to 12,000rpm 233HP to 150Hp
** = This motor has taperng power from 2,300 to 4,000rpm, 1,300Hp to 750Hp, wound at 2,300Volt motor

Water BrakePowerSpeedTorqueInertia
ModelMax Base SpdTop SpdHigh Spd (Opt)Max  
Number(Hp)(kW)(rpm)(rpm)(rpm)(lb.-ft)(N-m)Lb.-ft2Kg-m2
MDAZ2-WB-60060044815004000400021012848  
MDAZ3-WB-1000100074615004000400035014747  
MDAZ6-WB-18001800134315004000400063028545  
MDAZ8-WB-240024001790150040004000840311393  
MDAZ10-WB-3000300022381500400040001050414241  
MDHZ3-WB-100010007468002500250065658901  
MDHAZ4-WB-13501350100780025002500886312016  
MDHZ6-WB-200020001492800250025001313017802  
MDSH-WB-2200220016402200400060005252712117.30.73
MDSH-WB-44204420330017003500450013655185141094.600
MDSH-WB-898089806700128025003600368464995643418.300

Water Brakes – Med Speed – Low Torque:

Water Brake Power Speed Torque Inertia
Model Max Base Spd Top Spd High Spd (Opt) Max
Number (Hp) (kW) (rpm) (rpm) (rpm) (lb.-ft) (N-m) Lb.-ft2 Kg-m2
MDDRZ3-WB-600 600 448 6000 14000 10000 525 712
MDDZ-WB-600 600 448 4000 10000 10000 788 1068
MDDZ-WB-900 900 671 4000 10000 10000 1182 1602
MDSH-WB-400 400 300 2600 8000 10500 808 1095 1.16 0.049
MDSH-WB-1000 1000 750 2650 6000 9000 1982 2687 5.84 0.25
MDSH-WB-2200 2200 1640 2200 4000 6000 5252 7121 17.3 0.73

Water Brakes – High Speed Testing:

Water Brake Power Speed Torque Inertia
Model Max Base Spd Top Spd High Spd (Opt) Max
Number (Hp) (kW) (rpm) (rpm) (rpm) (lb.-ft) (N-m) Lb.-ft2 Kg-m2
MDSZ-HSWB-1000 1000 746 22,000 32,000 34,000 239 324
MDSZ-HSWB-2000 2000 1492 20,000 32,000 34,000 525 712
MDSZ-HSWB-4000 4000 2984 18,000 25,000 27,000 1167 1582
MDSZ-HSWB-8000 8000 5968 11,000 16,000 17,500 3820 5179
MDSZ-HSWB-10000 10000 7460 10,000 14,000 15,000 5252 7121

Hydraulic Brakes Force Control

Hydraulic Brakes Power Speed Torque Inertia
Model Max (Thermal) Base Spd Top Spd High Spd (Opt) Max
Number (Hp) (kW) (rpm) (rpm) (rpm) (lb.-ft) (N-m) Lb.-ft2 Kg-m2
MDF82-HB-188 188 140 250 1200 1200 3950 5355 11.0 0.464
MDF82-HB-225 225 168 250 1200 1200 4800 6508 11.0 0.464
MDF83-HB-311 311 232 176 1275 1275 9288 12593 33.0 1.39
MDF84-HB-522 522 389 167 725 725 16420 22262 55.0 2.32
MDF84-HB-783 783 584 167 725 725 24631 33395 75.0 3.16
MDF85-HB-936 936 698 92 1000 1000 53706 72815 140 5.90
MDF85-HB-1248 1248 931 92 1000 1000 71608 97086 180 7.59
MDF86-HB-1873 1873 1397 92 862 862 107413 145631 266 11.2
MDF86-HB-2496 2496 1640 92 862 862 143217 194174 345 14.5
MDF87-HB-3800 3800 3300 113 400 400 175903 238489 3910 165
MDF85.2-HB-184 184 137 68 1000 1000 14190 19239 50.0 2.11
MDF85.2-HB-374 374 279 81 1000 1000 24326 32981 90.0 3.79
MDF85.2-HB-540 540 403 104 1000 1000 27366 37103 160 6.74
MDF85.2-HB-250 250 187 16 862 862 82800 112260 253 10.7
MDF87.2-HB-2000 2000 1640 59 862 862 176903 239845 3975 167.5

Eddy Current Brakes

Air Cooled Eddy Current

Top Speed Power Torque Inertia
Model Intermittent Continuous Peak Intermittent Continuous Peak Intermittent Continuous
Number (rpm) (rpm) (Hp) (kW) (Hp) (kW) (Hp) (kW) (lb.-ft) (N-m) (lb.-ft) (N-m) (lb.-ft) (N-m) Lb.-ft2 Kg-m2
MDKA-EC-10 13000 1100 120 90 100 75 27 20 275 373 221 299 63 85 0.4 0.017
MDKA-EC-40 8000 7000 120 90 100 75 27 20 275 373 221 299 63 85 6.27 0.264
MDKA-EC-70 7000 6000 223 166 186 138 53 40 525 712 438 593 125 169 14.6 0.614
MDKA-EC-100 7000 6000 332 248 277 206 79 59 609 826 508 688 145 197 16.0 0.675
MDKA-EC-200 7000 6000 664 495 553 413 158 118 1218 1651 1015 1376 290 393 32.0 1.350
MDKA-EC-300 7000 6000 995 743 830 619 237 177 1827 2477 1523 2064 435 590 48.1 2.025
MDKA-EC-140 6000 5500 360 269 300 224 100 75 655 888 546 740 182 247 36.8 1.551
MDKA-EC-280 6000 5500 720 537 600 448 200 149 1310 1777 1092 1481 364 494 73.6 3.102
MDKA-EC-420 6000 5500 1080 806 900 671 300 224 1966 2665 1638 2221 546 740 110 4.652
MDKA-EC-250 5300 5000 524 391 437 326 150 112 1325 1796 1104 1497 368 499 75.9 3.20
MDKA-EC-400 5300 5000 950 709 750 560 250 187 2065 2800 1460 1979 1000 1356 111 4.68
MDKA-EC-800 5300 5000 1900 1417 1500 1119 500 373 4130 5599 2920 3959 2000 2712 222 9.35
MDKA-EC-500 5300 5000 950 709 750 560 250 187 2740 3715 1975 2678 1110 1505 113 4.76
MDKA-EC-1000 5300 5000 1900 1417 1500 1119 500 373 5480 7430 3950 5355 2220 3010 226 9.52
MDKA-EC-1500 5300 5000 2850 2126 2250 1679 750 560 8220 11145 5925 8033 3330 4515 339 14.29

Water Cooled Eddy Current

Speed Power Torque Inertia
Model Standard High Spd Max Max
Number (rpm) (rpm) (Hp) (kW) (lb.-ft) (N-m) Lb.-ft2 Kg-m2
MDWA-EC-5 10000 12000 7 5 22 30 0.09 0.004
MDWA-EC-10 10000 12000 13 10 37 50 0.13 0.006
MDWA-EC-20 10000 12000 27 20 59 80 0.30 0.013
MDWA-EC-30 12000 14000 40 30 70 95 0.39 0.017
MDWA-EC-80 9000 14000 107 80 118 160 0.66 0.028
MDWA-EC-150 7000 12000 335 250 369 500 2.21 0.093
MDWA-EC-200 6000 8000 268 200 590 800 8.28 0.349
MDWA-EC-250 6000 8000 335 250 885 1200 11.01 0.464
MDWA-EC-350 6000 8000 469 350 1180 1600 20.03 0.844
MDWA-EC-400 4500 8000 536 400 1475 2000 26.27 1.11
MDWA-EC-500 4500 7500 670 500 2213 3000 52.11 2.20
MDWA-EC-720 3750 4500 965 720 3319 4500 126.01 5.31
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